Flow
Chart of Pigment Wash:
Step
01: Desizing
Water
is added (400 Lt)
↓
Garments are added
↓
Machine started running
↓
320 gm Detergent added
↓
320gm Caustic soda added
↓
600gm Soda ash added
↓
Temperature raise to 60°C
↓
Time 20-60 minutes
↓
Drop the liquor
↓
Add water and cold wash
↓
Garments are added
↓
Machine started running
↓
320 gm Detergent added
↓
320gm Caustic soda added
↓
600gm Soda ash added
↓
Temperature raise to 60°C
↓
Time 20-60 minutes
↓
Drop the liquor
↓
Add water and cold wash
Step
02: Softening
Water
is added (400 Lt)
↓
Garments are added
↓
Machine started running
↓
240 gm Softener added
↓
200gm Acetic acid added
↓
160gm silicon softener added
↓
Temperature Cold
↓
Time 15 minutes
↓
Drop the liquor
↓
Unlaod garments on trolley
↓
Garments are added
↓
Machine started running
↓
240 gm Softener added
↓
200gm Acetic acid added
↓
160gm silicon softener added
↓
Temperature Cold
↓
Time 15 minutes
↓
Drop the liquor
↓
Unlaod garments on trolley
Step
03: Hydro Extracting
Load
the garments
on m/c
↓
R.P.M 700-900
↓
Time 3-5 minutes
↓
Unload the garments on trolley
↓
R.P.M 700-900
↓
Time 3-5 minutes
↓
Unload the garments on trolley
Step
04: Drying
Load
the garments on dryer m/c
↓
Temp 60- 70°C
↓
Time 40-50 minutes
↓
Time 10-15 minutes for cold dry
↓
Unload the garments
↓
Quality checking
↓
Temp 60- 70°C
↓
Time 40-50 minutes
↓
Time 10-15 minutes for cold dry
↓
Unload the garments
↓
Quality checking