Yarn Dyeing:
Yarn dyeing
is slightly difference from woven or knit dyeing. Yarns are
dyed in package form or hank form by yarn dyeing process. Dyeing process can be vary depending
on the individual procedure of a textile engineer or a dyeing master. Dyed
yarns are used for making stripe knit or woven fabrics or solid dyed yarn
fabric or in sweater manufacturing. Yarn dyeing starts from soft winding to
packaging. Here production parameters of all section of yarn dyeing are point
out below.
Production Calculation of Yarn Dyeing Machine
No. of Needle = π × Machine Diameter (D) × Machine Gauge (N)
= 3.1416 × 30 × 24
= 2262
Yarn Count = 30/1 Ne
No. of Feeder = 96
Machine RPM = 28
Stitch length = 3 mm
Efficiency = 85% = 0.85
Shift = 8 hr. = 8 × 60 = 480 min
No. of Needle x No. of Feeder x Stitch length (mm) x RPM x Shift x Effi.
Production/Shift = …………………………………………………………………..…..…………
10 x 2.54 x 36 x 30 x 840 x 2.206
2262 x 96 x 3 x 28 x 480 x 0.85
= …………………………………………………….
10 x 2.54 x 36 x 30 x 840 x 2.206
= 146.407 Kg
Production of the machine is 146.407 Kg/Shift.
No. of Needle = π × Machine Diameter (D) × Machine Gauge (N)
= 3.1416 × 30 × 24
= 2262
Yarn Count = 30/1 Ne
No. of Feeder = 96
Machine RPM = 28
Stitch length = 3 mm
Efficiency = 85% = 0.85
Shift = 8 hr. = 8 × 60 = 480 min
No. of Needle x No. of Feeder x Stitch length (mm) x RPM x Shift x Effi.
Production/Shift = …………………………………………………………………..…..…………
10 x 2.54 x 36 x 30 x 840 x 2.206
2262 x 96 x 3 x 28 x 480 x 0.85
= …………………………………………………….
10 x 2.54 x 36 x 30 x 840 x 2.206
= 146.407 Kg
Production of the machine is 146.407 Kg/Shift.
